Kakade Assembly Solutions & Services

1. Industrial Automation: Conveyors, SPMs, Stations, All Type of Material Handling Equipments

Design of Automated Systems

KASS Automation provides integrated design of automated systems. Our expertise covers the full spectrum of disciplines required to develop the necessary equipment for clients’ applications, including mechanical, electrical and instrumentation designs, PLC, DCS, HMI and movement control systems programming, as well as SCADA and MES applications.
More specifically, KASS Automation provides engineering, design, and troubleshooting services for systems to ensure quality and proper integration of system components, motor control circuits, power supplies, PLCs and mechanized systems. We are on the lookout for new technologies to ensure that we apply contemporary solutions that will provide greater longevity.

Our mechatronics experts can design complete production equipment tailored to clients’ needs by combining several disciplines, such as mechanical and electrical design, as well as any other discipline required for its implementation.

Design of Mechanical Systems

KASS Automation has been designing and manufacturing complex mechanical systems to meet its customer’s needs. Our mechanical engineers and technicians use their expertise to design a full line of products from simple parts that add to or improve equipment, right up to customized robotic production cells. Using our cutting-edge tools, we model each component individually, but also as part of a whole. Parts are designed and made ready for production based on shop drawings.
Our expertise in system mechanics complements our expertise in electrical and pneumatic control to provide clients with an optimal solution.

Equipment Modification and Optimization

KASS Automation has the expertise to modify and optimize existing equipment that is often acceptable but not optimized. Our solutions help to improve productivity (increase production rate, reduce production time, minimize stoppages, increase service life of replacements parts) or to modify equipment for the manufacturing of a new product.

Post-Design Assembly

The systems we design can be assembled in our assembly workshop adjoining our design office. Assemblers are in constant interaction with designers to ensure the perfect installation and functionality for each component. To maximize production time, we can begin assembling equipment and components before the final parts are designed and manufactured. This is the flexibility that this practical and versatile workshop allows us.

Quality and Functionality Validation - Testing

System parts and equipment that we design and manufacture are tested in the workshop to ensure quality and to validate their functionality. We try to recreate the operation conditions with the greatest possible rigor to minimize start-up time after delivery of the equipment as well as reduce risk. This guarantees that tests are performed in a controlled environment that is not subject to daily production requirements. This also ensures that only functional equipment reaches the production floor, thus maximizing the equipment’s acceptance rate among the various stakeholders.

Installation, Commissioning and Start-Up on Production Site

Our technicians can install parts or entire equipment in a plant to provide clients with the most effective turnkey solution. We also subcontract mechanical, electrical or piping work to our partner companies. Our goal is to ensure that the equipment or system will perform according to the needs, within requested timeframes.
Our wide range of services allows us to ensure proper implementation of our engineering solutions. We offer technical support in all electrical and mechanical aspects, as well as installation and calibration of instruments.
Our engineering team also provides support for pre-operational checks and start-up processes, in addition to providing post-start-up support. We can also rely on a group of resources from our affiliated companies in the industry.

2. Robotic Cells

Robotic Cell Design

Robotic cells developed at KASS Automation are the result of the creativity and skills of our multidisciplinary team. Our designers first perform a detailed analysis of the application from various angles (mechanical, physical, control, electronics, security, usability). Everything is then discussed in brainstorming and validation sessions with our clients. These essential sessions help push the boundaries to end up with the best concepts. In other words, the energy and experience of our teams, combined with a rigorous methodology, allow us to develop solutions that meet complex production needs.

Robotic Tools Design

KASS Automation is an expert in complex robotic tool design, the centerpiece of a robotic system specifically designed for an application or a product to handle. As in the design of robotic cells, a rigorous methodology is set up to develop solutions that meet the most complex production needs. Moreover, in order to validate concepts and ensure that tools can correctly handle parts repeatedly and accurately, our experts undertake feasibility assemblies. In other words, we can develop an infinite variety of robotic tools for virtually any part or application on any robot.

Assembly, BIW and Gauging Fixture

Backed by rich industry experiences, we are highly engaged in manufacturing and supplying an optimum quality range of Profile Checking Fixture. Owing to its perfect strength and sturdy built features, our offered fixture is highly demanded by our precious clients. In accordance with the set industry standards, the provided fixture is well-designed and manufactured by our highly experienced professionals. Furthermore, our clients can avail this fixture from us at industry leading prices.

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